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Understanding 1220mm Width Wood Veneer Wall Panel: Composition, Properties, And Applications

Publish Time: 2024-11-27     Origin: Site

The construction industry uses a 1220mm width wood veneer wall panel for interior wall and ceiling decoration. Its strength and durability allow you to complete a variety of decoration projects.


This blog will help you explore the characteristics of this material, material structure, physical and chemical properties, production process, application, and installation methods.


What is the 1220mm width wood veneer wall panel?


1220mm wide wood veneer wallboard is a building profile with decorative elements, commonly used in interior wall decoration and high-end space design. It is based on medium-density fiberboard, plywood, or wood-plastic board, with natural veneer or wood grain decorative film on the surface, and is made by special coating or veneer process.


Its width is usually 1220mm, and the length is available in 2440mm, 2800mm, 3000m,m, and other options. The wallboard thickness is 5mm, 8mm, 9mm.


Composition of 1220mm wood veneer wall panels


1220mm wood veneer wall panels are made of bamboo powder, wood powder, polymer resin, calcium carbonate, and other raw materials. The product environmental protection grade reaches E0 (≤0.0069mg/m), and the board density is usually 650-960kg/m³.


The material structure of 1220mm wood veneer wall panels


The 1220mm wood veneer wall panel is mainly composed of 5 materials, including the transparent protective film on the top layer, the wear-resistant layer on the second layer, the decorative layer on the third layer, the SPC crystal layer on the fourth and sixth layers, and the base material layer on the fifth layer.


Physical and mechanical properties


As a high-end and durable wall material, 1200mm wide wood veneer wall panels are well-known for their excellent physical and mechanical properties and are suitable for various environments and decoration needs.


1. Physical properties


Density: The density of a 1220mm width wood veneer wall panel usually depends on the type of substrate, generally in the range of 500-900kg/m³. The higher the density of the substrate, the higher the strength.


Water absorption rate: The water absorption rate of wood veneer wall panels that have undergone special moisture-proof treatment is low, and its water absorption rate is generally below 10%-15%, which can easily cope with various humid indoor environments, such as bathrooms or kitchens.


Dimensional stability: After pressing and finishing, wood veneer is not easily affected by changes in temperature and humidity, and its expansion rate is usually less than 0.3%-0.5%.


Thermal stability: Both the surface and the substrate have a certain degree of heat resistance, and the surface temperature resistance can reach 80-120℃, so it can be easily applied to various indoor environments and maintain a delicate decorative surface for a long time.


Surface performance: Wall panels with special coatings or finishes have high wear resistance, and their surface scratch resistance is usually greater than 2N. In addition, their surface is flat and non-porous, and stains are not easy to penetrate the substrate, so they are easier to maintain and clean daily.


2. Mechanical properties


Bending strength: 1220mm wide wood veneer wall panels have high bending resistance, and their bending strength is generally between 20-30MPa, which ensures the stability of their structure.


Compressive strength: Wood veneer wall panels show good compressive resistance under vertical force. They can withstand large external force impacts without easily deforming.


Impact strength: The surface and internal substrate provide strong impact resistance, usually up to 15kJ/m².


Shear strength: Wood veneer panels have strong shear resistance when subjected to interlaminar forces, ensuring that they are not prone to delamination or cracking during processing and installation.


Screw-holding force: The screw-holding force of wood veneer wall panels is generally above 900N, ensuring that they are firmly nailed during installation and are not prone to loosening.


Chemical properties


1220mm width wood veneer wall panels have good resistance to the environment and external chemicals, making them both environmentally friendly and durable.


1. Chemical resistance


Wallboards with UV coating or melamine finish can effectively resist corrosion from chemicals such as acid, alkali, alcohol, etc. The surface chemical resistance level can usually reach level II or higher.


2. Fire resistance


Wooden veneer wall panels that have been treated with fire resistance can reach the B1 flame retardant standard. Under the action of open flames, they will only slowly carbonize and stop burning. In addition, if flame retardants are added to the surface decorative layer, its high-temperature resistance and fire resistance will be further enhanced.


3. Aging resistance


Wooden veneer wall panels with UV-resistant surface treatment have better light resistance and aging resistance and longer service life.


Enhancing the antioxidant capacity of wall panels can keep their chemical properties stable in the natural environment.


4. Environmentally friendly chemical properties


The veneer wallboard with E1 or E0 grade substrate has the characteristics of low formaldehyde emission and meets environmental protection standards. Its formaldehyde emission is usually less than 0.5mg/L and is highly safe.


In addition, the chemical composition of its surface treatment does not contain heavy metals and harmful substances and complies with the ROHS environmental protection directive.


5. Hydrolysis resistance


The 1220mm width wood veneer wall panels that have been edge-sealed and moisture-proofed have stable water resistance. Even if they are placed in a humid environment, they will not easily swell, warp, or deform due to moisture.


The manufacturing process of 1220mm width wall panels


The production and manufacturing of 1220mm width wood veneer panels integrate mechanized and refined operations, involving various links such as material preparation, substrate processing, coating process, surface treatment, cutting, and packaging.


1. Raw material preparation


Usually, high-density fiberboard, medium-density fiberboard, or plywood is used as the base material, and natural teak or walnut wood is used as the decorative layer.


2. Substrate processing


Cut the substrate into 1220mm width and polish the surface to make the substrate flat, providing a better bonding effect for veneer processing.


In addition, according to the needs of the project, the edges of the board are sealed or pre-grooved to increase the convenience of later installation.


3. Wood veneer pasting


Use phenolic resin glue or PVAC glue, evenly apply it on the surface of the substrate, and then use a hot press to press the wood veneer to the surface of the substrate under high temperature and high pressure to achieve a perfect fit.


During the process of laminating the veneer layer, the pressing pressure and temperature must be controlled to prevent wrinkles or bubbles in the veneer layer.


4. Surface treatment


After pressing the surface layer, the board still needs to be polished to remove excess adhesive and ensure the flatness of its surface.


In addition, UV paint, polyester paint (PU), or water-based paint is brushed or sprayed on the surface of the board to increase its wear resistance, stain resistance, and gloss effect.


Finally, UV light or natural drying equipment is used to dry the surface coating of the board to improve chemical stability.


5. Edge cutting and flatness inspection


The finished veneer is cut according to the design specifications to ensure that the width of 1220mm is met. In addition, the surface flatness, smoothness, and wear resistance are tested to screen out defective or flawed boards to control the quality of the finished product.


6. Packaging


Qualified wood veneer wall panels are wrapped with moisture-proof film or bubble film and equipped with edge and corner protection decoration to prevent damage caused by collision during transportation.


Application of 1220mm width wood veneer wall panels


1220mm width wood veneer wall panels are widely used in various scenes in life because of their large width, beautiful appearance, and wide range of uses.


1. Living room background wall


The 1220mm width wood veneer wall panel can provide a simple and luxurious decorative style for the living room background wall, creating a natural and warm atmosphere for the reception environment. In addition, its wide design can reduce splicing marks, and the warm wood grain texture can increase the comfort and visual appeal of the space.


2. Bedroom wall


The natural texture of the wood veneer wall panel, combined with warm lighting, can easily create a quiet and comfortable sleeping atmosphere, guide people to adjust to chaotic emotions, and help people fall asleep as soon as possible.


3. Dining room and study room walls


The excellent moisture-proof and sound-proof properties of wood veneer wall panels can provide a warm background for the dining room walls or create a quiet and high-quality reading environment for our study space.


4. Hotels and commercial spaces


In some commercial environments, wood veneer wall panels also show high-end decorative effects and enhance the grade of the commercial environment.


5. Office walls


1220mm width wood veneer wall panels can provide a modern visual effect for meeting rooms or office areas. They can be used as partitions or wall decorations.


6. Bathroom, kitchen


In some indoor spaces with dry and wet separation, wood veneer wall panels can be used as partition materials for functional partitions. Its excellent moisture-proof and decorative properties ensure that it can perform at its best in a humid environment.


7. Leisure space


The unique texture design and excellent sound insulation of wood veneer wall panels provide the best decoration solution for private theaters, gyms, lounges, etc. In addition, the perfect combination of functionality and durability makes it the preferred material for designers to decorate multifunctional spaces.


Advantages of 1220mm wide wall panels


1200mm wide wood veneer wall panels have become the mainstream material for modern interior decoration due to their beauty, durability, environmental protection, and easy installation.


1. Widened design reduces joint marks


The widened design reduces the number of wall joints, improves the overall continuity and decorative effect of the wall, and makes the decorative effect more beautiful.


2. A variety of finishes are available


The surface adopts hot-pressing composite technology to create wood grain, stone, metal, leather, diatom mud, and other textures to meet the modern, simple, and classic interior decoration style.


3. Durability and stability


Wooden veneer wall panels that have been treated with anti-expansion and anti-shrinkage treatments are less likely to crack or deform and have a more stable performance.


4. Strong environmental protection


The wood veneer wallboard with E0 grade environmental protection substrate and low VOC coating meets the green environmental protection standards and is harmless to human health.


5. Good sound insulation


The higher the density of the wood veneer wallboard substrate, the better its sound insulation performance, which helps to reduce the impact of indoor noise and improve the quietness of the home or commercial environment.


6. Easy installation


Wood veneer panels are generally installed by gluing, and wall panels are spliced by snap-on splicing, which can be quickly completed and installed.


7. Easy to maintain and clean


Its surface has a dirt-proof and moisture-proof coating, and its smooth surface does not easily absorb dust. It can be cleaned by wiping it with a soft towel dipped in clean water.


8. Diverse Choices


Wood veneer wall panels have a variety of finishes, such as matte, glossy, dark, and light textures, to meet your decoration needs in different styles. In addition, its excellent durability can provide a perfect solution for wall decoration and protection.


Installation method of 1200mm wide wood veneer wall panels


Depending on the installation environment, 1220mm wood veneer wall panels can be installed in different ways, such as gluing, installing after laying the keel, and installing with wooden boards as the base. Here is the installation process for wood veneer wall panels.


1. Preliminary preparation


Before installing the wood veneer wallboard, check the wall environment to ensure that the wall is flat, dry, and free of stains.


Remove dust, oil, and other substances on the wall that affect the bonding strength.


2. Measurement and marking


Accurately measure the height and width of the wall and cut the wall panels. Use a laser level to mark the installation baseline to ensure the horizontal and vertical accuracy of the panel installation.


3. Install the wood veneer


3.1 Glue application method


First, install the top line and the metal trim strips on the left and right sides, and evenly apply structural glue on the back of the wallboard. Then install the wood veneer from left to right. After installation, use a rubber hammer to flatten the veneer surface and use adhesive to fit it tightly to the wall.


3.2 Install the keel first, then install the wood veneer wallboard


For some walls with uneven surfaces or complex load-bearing, dry hanging is usually used to install wood veneer wall panels.


Use wooden or aluminum alloy keels as the base layer, reserve a certain distance between the keels, apply glue on the keel and the back of the wallboard, and then fix it on the base layer. If necessary, reinforced nails can be nailed to the surface of the wallboard.


3.3 Install the wood veneer wallboard after installing the wood board on the wall base


Pre-lay the wooden board on the wall base as the base for fixing the wooden veneer wallboard, fix the base on the wall with screws or glue, and then install the wooden veneer wallboard on the wooden board.


Limitations and Notes


By understanding the limitations of wood finishes and what to look out for during application, you can ensure they last longer and maintain a beautiful finish over the long term.


1. Limitations


1.1 Limited moisture resistance


Although wood veneer wall panels have been specially treated to resist moisture, they are still not suitable for installation in environments with high humidity or direct contact with water.


1.2 Weak scratch resistance


When it comes into contact with sharp objects, it is easily scratched.


1.3 Thermal expansion and contraction effect


Long-term exposure to the sun or in an open-air environment will cause it to shrink or expand and crack.


1.4 Construction technical requirements


If the installation method is to lay keels or wooden boards as the foundation, these two installation methods require relatively high professionalism in construction.


2. Notes


2.1 Substrate selection


Choose high-quality substrates that have been specially treated to be dry, insect-proof, and moisture-proof.


2.2 Environmental adaptability


To prevent the wood veneer wall panels from deforming due to environmental differences, the panels should be placed in the construction environment for 2-3 days to adapt to the humidity and temperature changes in the local environment.


2.3 Base surface treatment


Before installing the wall panels, ensure that the base surface is dry, crack-free, and flat.


2.4 Reserve expansion joints


Reserve enough expansion joints during installation to prevent the wall panels from arching or cracking due to thermal expansion and contraction.


2.5 Maintenance and Cleaning


Avoid contact with strong acid or alkaline detergents. For daily cleaning, wipe the surface with a soft damp cloth.


2.6 Avoid long-term exposure to sunlight


Long-term exposure to sunlight or open air will accelerate the aging and fading of the surface coating of wood veneer wall panels, and may even cause them to warp and deform.


Conclusion


1220mm wide wood veneer wall panels are perfect for your home or commercial project decoration. They have excellent durability and decorative properties, providing an unparalleled decorative effect for your home environment.


Contact wall panel manufacturer CREATEKING now and get the best quote. We will always be here to help you!



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