Raw material preparation: This is the first step in the production process where raw materials and other additives are collected and stored in designated areas.Raw materials are then weighed and blended according to a predetermined recipe to ensure consistency and quality of the final product.
Mixing materials: After preparing the raw materials, mix them together in a high-speed mixer.The mixer ensures that all ingredients are evenly distributed and thoroughly mixed.This step is critical to achieve the desired physical and chemical properties.
Extrusion: After the raw materials are mixed, they are fed into an extruder.The extruder heats and melts the material to form a continuous molten stream.The melt is then forced through a mold, shaping the material into the desired profile of the baseboard.
Wood Grain Coating: After extrusion, a wood grain pattern is imprinted on the surface using a specialized coating.The coating is applied with a roller or spray gun to create a realistic wood look on the surface.
Cutting: After the wood grain laminate is added, it is cooled and cut to the desired length.The cutting process is usually automated, ensuring that all baseboards are the same length and size.
Quality Control: Throughout the production process, quality control measures are taken to ensure that the final product meets all specifications and requirements.Samples are taken and tested for strength, durability and other properties.
Packaging and Shipping: The final step in the production process is packaging and making it ready for shipping.Baseboards are stacked, wrapped in protective material and loaded into trucks or containers for shipment to customers.
Overall, these seven steps ensure that the production of WPC wall panels is a well-controlled and efficient process, resulting in high-quality panels that meet customer requirements.
